Lean Six Sigma Green Belt
Course number: CGILSSGB40 - 5 Days (weekdays or weekends or on-demand)
This Lean Six Sigma Green Belt (LSSGB) training equips you with the tools and strategies to lead impactful process-improvement projects. You’ll gain practical experience applying DMAIC methodology, using data-driven analysis, and implementing control strategies that stick.
Prerequisites
- There are no prerequisites for this course.
Target Audience
This course is recommended for anyone who is seeking to utilize Lean Six Sigma practices to implement cost-reduction solutions, increase revenues and drive quality initiatives should attend this course.
Certification
Six Sigma Green Belt
Exam
Six Sigma Green Belt Exam
Accreditation
Post class completion, students can appear for the Six Sigma Green Belt Exam.
Course Outline
Lesson 1: Introduction
- Course Overview
Lesson 2: Fundamentals
- Roles and Responsibilities
- Lean vs. Six Sigma
- Learning Assessment
Lesson 3: Lean
- Lean Fundamentals
- Kaizen
- 7 Waste (Muda)
- Current State vs. Future State
- Team Selection
- Project Charter
- Responsibility Assignment Matrix (RAM)
- Process Mapping
- Process Mapping Exercise
- Affinity Diagrams
- 5S and 6M’s
- Visual Management
- Traditional and Lean Production(s)
- Takt Time
- Focused Factories and Demand Flow
- Single Minute Exchange of Die (SMED)
- Mistake Proofing (Poka-Yoke)
- Learning Assessment
Lesson 4: Fundamentals of Six Sigma
- History of Six Sigma
- Lean vs. Six Sigma
- DMAIC vs. DMADV
Lesson 5: Define
- Introduction to Define
- Define Tools and Terminology
- Y=f(x)
- Rolled Throughput Yield (RTY)
- Voice of the Customer (VOC)
- Critical to Quality (CTQ)
- Quality Function Deployment (QFD)
- House of Quality
- Kano Models and Pareto Charts
- 5 Whys
- Learning Assessment
Lesson 6: Measure
- Introduction to Measure
- Measure Tools and Key Components
- Basic Statistics
- Data Collection Plan
- Scales of Measurement
- Sampling
- Data Definitions
- Gauge R&R
- Statistical Process Control (SPC)
- Control Charts
- SPC Errors
- Understanding Variation
- Displaying Variation
- Measurement Systems Analysis (MSA)
- Quality Loss Function
- Process Capability
- Measurement Error
- Learning Assessment
Lesson 7: Analyze
- Introduction to Analyze
- Analyze Tools and Goals
- Revisiting Y=f(x)
- Graphical Analysis
- Problem Statement
- Failure Mode Effects Analysis (FMEA)
- Root Cause Analysis
- Hypothesis Testing
- Confidence Intervals
- Standard Deviations vs. Standard Value
- Sample Mean
- Analysis of Variance (ANOVA)
- Bootstrapping (Resampling)
- Risk Management
- Learning Assessment
Lesson 8: Improve
- Introduction to Improve
- Improve Tools
- Developing Solutions
- Risk Mitigation
- Design of Experiments (DOE)
- Cause and Effect Matrix
- Finalized Solutions
- Learning Assessment
Lesson 9: Control
- Introduction to Control
- Control Tools
- Control Plans
- Response Plans
- Learning Assessment
Lesson 10: Course Summary
- Lean Six Sigma Green Belt Certification Exam
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